Products Description
TEXTURED SOY PROTEIN (TVP) PROCESSING LINE
Its excellent properties makes it ideal to be added to beef, pork or poultry in hamburgers, meat balls, sausages, ready soups and fresh fillings in general.
Textured Soy protein is a Kosher and Halal certified.It has less than 2% of fat and more than 50% of protein offering excellent nutritional value to your products.
Dry protein-based ingredients, liquids and steam are mixed and heated in a pre-conditioner. The paste is then conveyed to a twin-screw extruder where it is processed thermo-mechanically. This allows proteins to be denatured, to deactivate certain enzymes that cause rancidity, to destroy growth inhibitors and to reduce bitterness.The mix then goes through the die where protein macromolecules are cross-linked to form a cell-based structure and to size the final extrudate. Product texture is then determined by laminar shearing of the protein and evaporation. A rotating blade then cuts the product as it comes out of the die. Cooling and drying to reach 10% or less moisture content complete the process.The product can then be packaged and sold as an ingredient or directly rehydrated and incorporated into complete meals.
Production Process
Mixing→Extrusion→Baking→Cooling
Extruder details
Features:
1. Screw material: high-quality alloy steel material, the inner hole is a small spline, adjustment is more convenient, and the force is more even.
2. Variable modular structure of screw building block.
3. Barrel material: outer jacket 45 # inner sleeve alloy steel, more wear-resistant.
4. The rotary cutter adopts the method of opening the door and cutting directly, which is convenient to operate and has no belt.
5. Pulsed quantitative water and oil injection design, the product is stable and reliable, and the product appearance is beautiful and unified.
New type Oven
Features：
1. Adopts stainless steel punching plate type chain plate structure, which is durable;
2. Both sides of the belt to ensure that the material does not leak sideways;
3. The insulation boards around are all open-door type, with high temperature resistant sealing strips.
4. All bearings are isolated from the high-temperature gas in the box, in a low temperature area.
5. Adopt high-temperature-resistant fan to force the hot air circulation, hot air from bottom to top, even drying, obviously improve the drying efficiency;
6. The bottom plate of the oven adopts a slope shape, which is easy to clean.
7. The mesh belt adopts frequency conversion which is convenient for speed regulation;
8. With distributing machine, the raw materials are evenly distributed on the conveyor belt.
9. Built-in fire-fighting pipeline and sprinkler head, if the material is hot, it can be sprinkled with water.
10. Equipped with humidity adding and measuring device, will automatically open the fan.
Quality Guaranty
All the spare parts are made in professional factory.
The spare parts are tested by quality inspector before installing the machine.
The finished extruder machine will be running for half day before delivery to guarantee the machine can run smoothly after installed in customers factory.
All this strict inspection system are setted to guarantee the machine quality.
About Company
Saibainuo is a leading manufacturer of high quality Twin Screw Extruders for food industries.We have
almost ten years' experience of working with our customers providing specialist designs and practical solution for a wide range of process needs.The latest Computer Aided Design(CAD)technology is used by our experienced design team.We have been supplying the most efficient equipment available to snacks food manufactures around the world.A comprehensive range from mixers to extruders, ovens, flavors offers various tastes and easy to operate designs which lead the industry.
If you are interested in our products , please contact us anytime.
FAQ
1. Who are we?
We are based in Shandong, China, start from 2004,sell to Domestic Market,Southeast Asia,Africa,South America,Mid East,Western,Europe,Eastern Europe,Oceania,Eastern Asia,North America,Central America.
2. How can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.What can you buy from us?
Pet food / Fish food Machines, Artificial rice machines, Snack Food Machines,
Breakfast cereals Corn flakes Machines, Macaroni / Pasta Machines, Pellet Chips Machines,
Cheetos snacks Machines, Bread crumb Machines, Modified starch Machines,
Baby food machines and Packaging Machines etc.
4. Why should you buy from us not from other suppliers?
Jinan Saibainuo Technology Development Co., Ltd is the professional manufacturer of advanced effective extrusion machinery and designer of system integration. We have a number of patent and proprietary technologies.
5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,CIP,FCA,CPT,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Arabic,French,Russian
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