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Core Filled Snack Production Line

The sandwich snack production line is a highly automated food processing equipment, mainly used to produce sandwich rice crackers, biscuits, puffed foods, etc. With its automation, high efficiency and flexibility, the sandwich snack production line has become an important equipment in the snack food industry, suitable for small and medium-scale production to large-scale industrial production scenarios
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Product Introduction

Introduction of Core puffs snack machine

Corn puffed snacks food machine from feeding materials,extruding,drying,oil spraying,cooling to extruded & infated technology.This processing line can produce all kind of inflating food stuffs,rice bread,core snacks,crackers,gruels,breakfast cereals,and baby food and so on.The raw materials can be maize,rice or wheat flour,etc.

1.Raw materials

To use wheat flour, buckwheat flour, oats flour, corn powder, rice powder , millet, black rice,buckwheat, sorghum oats.

Please note that all the materials should be in powder(flour) or grits form.

2.Final product

Variety shapes are available for ball, tube, stick, ring, fruit loop, star, wheel and flower and heart shape by adjusting the

mould in the extruder.

3.Voltage

Three phases: 380V/50Hz, Single phase: 220V/50Hz, we can make it according to customers' Local voltage.

4.Capacity

120-2000kg/h

 

Equipment composition

Mixer, screw conveyor, twin screw main machine, sandwich machine, shaping machine, elevator, multi-layer electric oven, oil spray seasoning machine, etc., forming a complete automated production line.

Use 3-zone independent temperature control technology to ensure stable puffing effect.

Process flow

Raw material mixing (corn flour/rice flour/flour, etc.) → extrusion puffing (forming hollow rolls/cakes) → injection of sandwich fillings (cream/chocolate/peanut butter, etc.) → molding and cutting → baking → oil spray seasoning → cooling and packaging

Core filling snacks food processing machinery layout

 

The production process of sandwich puffed snacks mainly includes core links such as raw material processing, puffing molding, filling, drying and seasoning, and packaging, as follows:

1. Raw material processing

Mixing and filling

Mix rice flour and corn flour in proportion, and control the moisture content to 10%-14%.When making the filling, heat the cream to about 40℃, mix with egg yolk powder, milk powder, sugar powder and other auxiliary materials, and stir evenly to form a stable filling.

2. Extrusion molding

Extrusion extrusion

After the raw materials are mixed, they are extruded at high temperature through an extruder (TSE type main machine) to form a fluid gel material, and at the same time, peanut butter, chocolate sauce and other sandwich materials are injected.

Shaping and cutting

The expanded material is tracted and rolled to form, and the size can be adjusted to 2cm-20cm. The moisture content is reduced to 6%-8% before cutting.

3. Drying and seasoning

Drying treatment

The cut rice crackers are baked in a multi-layer oven (0-200℃) to improve the taste and shelf life, and the moisture content is reduced to 2%-3%.

Oil spraying and seasoning

The anti-sticking oil is sprayed on the roller, and then mixed with star anise, icing sugar and other seasonings to enhance the flavor and stability.

 

Product Features and Advantages

 

1. Product Diversity

It can produce sandwich rice crackers, wheat cakes, rice crackers, salad snacks, etc. The shapes include cylindrical, square, pillow bags, etc., and the surface can be coated with chocolate or icing.

The food tastes crispy, easy to digest, and easy to carry.

2. Automation and Flexibility

Flexible configuration, supporting a wide range of raw materials (such as corn, flour, sugar, etc.) and a variety of products (such as chocolate sauce, peanut butter, etc.).

Simple operation, small footprint, strong adaptability

 

Sample Picture

Snacks 05

FAQ

Q1: If we buy machines, what is the after-sale service?

Jinan Eagle Food machinery manufacture will send the engineer to buyer's factory. Offer the trainee program, start the related food production as customer request.

Q2: If machines wearable parts need to change, what should we do?

Jinan Eagle Food machinery manufacture will offer the wearable parts all the time. And offer the on-line video instruction for the operation.

Q3: What is the payment terms if we want to buy the machines?

Usually it is 30% by T/T, pay the balance by T/T before delivery or L/C at sight.

product-800-600

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