Corn Flakes Machine

Breakfast Cereals Corn Flakes Machine Processing Line Flow chart

Raw material formulating → Mixing → Extruding → cooling conveying → Air conveying → tablet compressing → Drying → Flavoring → Conveying → Drying →Cooling conveying →(Packing)

Technical Parameter of Corn Flakes Production Line

Process description of corn flakes production line

1) Ingredients: The ingredients of cornflakes are very important. The flavoring should be guaranteed to have a good taste. In particular, the requirements for corn raw materials are directly related to whether a high-quality corn flakes can be produced, as well as the proportion and content of various nutrients.

2) Extrusion and cooking and molding: the extrusion process of corn flakes is the key to produce high-quality corn flakes.When Will Keith Kellogg invented corn flakes, he used a process that required them to be completely ripe without any puffs to make them compact, hard and crunchy, with a distinctive aroma. Now we mainly use extrusion technology twin screw extruder to produce corn flakes, it is working with high temperature and high pressure.

3) Cutting: There is cutting system on corn flakes extruder machinery,cut the aged material by the twin-screw extruder into granular material of the same size, which is semi-transparent.

4) Lamination: The lamination process is also the key in the production of corn flakes, which requires high requirements on the corn flakes lamination machine. The surface of the roller must have high finish, and the roller must be constant temperature.For the press machine equipment, we are also equipped with water cooling system, so that it can work perfectly.

5) Pre-drying: The material after pressing the tablet is put into the dryer for pre-drying to remove a certain amount of water. After drying, the surface will form a certain tension and no longer adhere to each other.This is the first step for drying in corn flakes processing line.

6) High temperature baking: Whether the cornflakes product has a hard, crisp, dense structure, outstanding corn unique flavor, baking process is crucial.

7) The baked cornflakes are cooled to form cornflakes, and many cornflakes are now processed in post-processing.Spray sugar, salt or chocolate, mostly according to market demand.

Our company 

Established in 2004, we saibainuo has been in extrusion field many years already. We not only working hard to constantly researching extrusion technology, but also exploring food process in order to benefit our clients producing creative food.

Our machines have been exported to many countries, such as Congo, Zambia, Algeria, Poland, Japan, Sweden, Mexico, South Africa, Thailand, Netherlands, Sweden, Russia, South Korea, Yemen, Syria, Vietnam,Australia, Sudan, Brazil, Kazakhstan,Malaysia, Indonesia, India, Pakistan, Egypt, Philippines,Peru, Canada, Israel, etc.

Corn Flakes/Breakfast Cereals Pictures for Reference

This Corn Flakes Processing Line can produce breakfast cereals also. By changing the mould of twin screw corn flakes extruder machine, we can get different shapes. Our company can design tha mould shape according to customer requirement also.

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